PIR Roof Panel

Fire-enhanced PIR roof panel with polyisocyanurate core and structural trapezoidal profile. When the roof above your people, assets, and operations must meet the highest fire safety standard in foam-core roofing.

  • Fire Classification: B-s1, d0 (Euroclass) — very low smoke
  • Thermal Conductivity: 023 W/mK
  • Exterior Profile: Trapezoidal (5-rib) — structural + drainage
  • Thickness Range: 30 – 200 mm
  • Joint System: Side-lap overlap with butyl sealant
  • Standards: EN 14509, CE Marked

Standard fire rating sufficient? PUR roof panel saves cost. Need non-combustible? Rockwool roof panel. Compare with Panel Selector.


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Fire-Enhanced Roofing — Because the Roof Is Your First Line of Defense

The PIR roof panel combines the structural roofing capability of our trapezoidal sandwich panel system with the enhanced fire performance of polyisocyanurate (PIR) foam. The result is a roof panel that achieves Euroclass B-s1, d0 — the highest fire rating available in foam-core roofing — while delivering near-identical thermal insulation to standard PUR.

Roofs are particularly vulnerable in fire scenarios. A fire that reaches the roofing system can spread rapidly across the entire building footprint, and a compromised roof allows fire to vent vertically, accelerating the blaze. By specifying PIR over PUR for your roof, you are choosing a material that produces significantly less smoke and resists fire penetration more effectively through its self-charring behavior.

The difference between PUR’s B-s2 and PIR’s B-s1 is not just a classification number. The “s1” smoke rating means measurably less smoke production during fire exposure — giving occupants more time to evacuate, emergency responders better visibility, and building contents better protection from smoke damage.

Key Benefits

  • Highest Foam-Core Fire Rating: Euroclass B-s1, d0 on the roof plane. PIR’s self-charring mechanism creates a protective carbon layer that limits fire spread across the roof surface.
  • Very Low Smoke: s1 classification = minimal smoke production. Critical for occupant safety and emergency response effectiveness when fire impacts the roof.
  • Excellent Thermal Performance: Lambda 0.023 W/mK — only marginally higher than PUR (0.022). In practical terms, the thermal difference is negligible while the fire safety upgrade is substantial.
  • Trapezoidal Profile: Same 5-rib structural profile as PUR roof panels. Identical span capability, water drainage, and wind uplift resistance.
  • Insurance Benefits: Many industrial and commercial insurers offer premium reductions for buildings with PIR roofing over PUR. The fire-enhanced rating can translate directly to lower annual insurance costs.
  • Code Compliance: Increasingly required by building regulations across EU markets and Turkey for commercial, multi-story, and high-occupancy building roof systems.

Manufactured at our production facility in Turkey. Export available to Romania, Bulgaria, Georgia, Macedonia, and Kosovo.

Panel Specifications

SPECIFICATION VALUE
Core Material Rigid polyisocyanurate foam (PIR), CFC/HCFC-free
Core Density 40–45 kg/m³
Thermal Conductivity (λ) 0.023 W/mK (declared value per EN 14509)
Panel Thickness 30 / 40 / 50 / 60 / 80 / 100 / 120 / 150 / 200 mm
Exterior Profile 5-rib trapezoidal (structural)
Interior Profile Micro-rib (flat liner) or trapezoidal
Effective Width 1000 mm (standard)
Maximum Length Up to 16,000 mm
External Facing Pre-painted galvanized steel (PPGI), 0.5–0.7 mm
Internal Facing Pre-painted galvanized steel (PPGI), 0.4–0.5 mm
Coating Options Polyester (25 µm), PVDF (25 µm)
Joint System Side-lap overlap with pre-applied butyl sealant
Fire Reaction B-s1, d0 (Euroclass per EN 13501-1)
Smoke Classification s1 — very low smoke production
Weight (approx.) ~12–14 kg/m² (at 50 mm)
Min. Roof Pitch 5° (recommended minimum)
Max. Purlin Span Up to 5,000 mm (varies by thickness and load)
Snow Load Capacity Up to 4.0 kN/m²
Service Temperature -40°C to +80°C
Color Options Full RAL color range
Standards EN 14509, CE Marked, ISO 9001

U-Value by Panel Thickness

SPECIFICATION VALUE
30 mm U = 0.72 W/m²K
40 mm U = 0.55 W/m²K
50 mm U = 0.44 W/m²K
60 mm U = 0.37 W/m²K
80 mm U = 0.28 W/m²K
100 mm U = 0.23 W/m²K
120 mm U = 0.19 W/m²K
150 mm U = 0.15 W/m²K
200 mm U = 0.11 W/m²K

Calculate: U-Value Calculator.

Why Fire Rating Matters More on Roofs

Roofs represent the largest single surface area of most industrial and commercial buildings. When fire reaches the roof, it can:

  • Spread horizontally across the entire building footprint within minutes
  • Vent vertically, creating chimney effects that accelerate fire growth
  • Compromise structural steel below, leading to partial or total roof collapse
  • Expose adjacent buildings to radiant heat and burning debris from above
  • Generate large volumes of smoke that travel with wind across wide areas

For these reasons, building codes across Europe and Turkey are increasingly tightening fire requirements for roofing materials. Specifying PIR over PUR on the roof is often the most impactful single decision a designer can make for building fire safety.

PIR vs PUR: Roof Fire Behavior

SPECIFICATION VALUE
Fire Classification PIR: B-s1, d0  |  PUR: B-s2, d0
Smoke Production PIR: very low (s1)  |  PUR: low (s2)
Charring Behavior PIR: dense self-charring layer forms, slowing fire penetration through the roof
Melt/Drip Neither PIR nor PUR produces flaming droplets (d0)
Fire Spread on Roof PIR: slower lateral spread due to char insulation layer
Cost Premium PIR: typically 10–15% more than equivalent PUR roof panel
Insurance Impact PIR: frequently qualifies for reduced roof fire premiums

Hybrid Approach — PIR Roof + PUR Walls

A common and cost-effective strategy is to specify PIR panels for the roof and PUR panels for the walls. This targets the fire-enhanced rating where it matters most (the roof) while keeping costs lower on the facade. Both panel types share identical dimensions, fixing systems, and are available from the same production facility, simplifying procurement and logistics.

For non-combustible roofing (A1/A2), consider our rockwool roof panel. For fire resistance solutions across the entire building: Fire Resistance Solutions.

How does the PIR roof panel compare?

Feature PIR PUR EPS Rockwool
Thermal (λ) 0.023 0.022 0.035 0.040
Fire Class B-s1, d0 B-s2, d0 E A1 / A2
Smoke Very Low Low Moderate None
Weight Low Low Very Low Heavy
Max Span Same as PUR Longest Shorter Shortest
Cost $$$ $$ $ $$$$
Best For Fire-critical All-round Budget Non-combustible

Explore: PUR Roof · EPS Roof · Rockwool Roof

Not sure? Panel Selector.

Certifications

  • EN 14509: Self-supporting double skin metal faced insulating panels.
  • CE Marking: Full compliance for European markets.
  • EN 13501-1: Fire reaction — Euroclass B-s1, d0.
  • ISO 9001: Manufacturing quality management.

All certificates: Quality & Certificates

What is the difference between PIR and PUR roof panels?

Both use polyurethane-family foam cores with identical trapezoidal profiles, dimensions, and installation methods. The difference is chemical: PIR (polyisocyanurate) is modified to achieve B-s1, d0 fire classification versus PUR’s B-s2, d0. The key improvement is smoke production (s1 = very low vs s2 = low). Thermally, PIR is 0.023 W/mK vs PUR’s 0.022 — a negligible difference. PIR costs approximately 10–15% more.

Should I use PIR on the roof and PUR on the walls?

This is a very common and cost-effective approach. The roof faces the highest fire risk (largest surface area, fire spread potential, structural vulnerability), so upgrading the roof to PIR while keeping PUR on the walls targets the fire investment where it has the greatest impact. Both panel types are produced on the same lines and ship together, simplifying procurement.

Does PIR roofing reduce insurance premiums?

In many cases, yes. Industrial and commercial property insurers frequently differentiate premiums based on roof cladding fire classification. PIR’s B-s1 rating may qualify for reduced premiums compared to PUR’s B-s2. The exact saving depends on the insurer, building use, and other risk factors. We recommend discussing roofing specification with your insurance broker before finalizing.

What is the minimum roof pitch for PIR panels?

Same as PUR: minimum 5° recommended for effective water drainage. Joint details and sealant specifications are identical between PUR and PIR roof panels.

Can PIR roof panels span the same distances as PUR?

Yes. PIR and PUR roof panels share the same trapezoidal profile geometry, steel facing thicknesses, and mechanical properties. Load-span performance is identical at equivalent panel thicknesses.

Is PIR non-combustible like rockwool?

No. PIR achieves B-s1, d0 (limited combustibility with very low smoke), not A1/A2 (non-combustible). For truly non-combustible roofing, specify our rockwool roof panel. PIR offers the best fire performance achievable with a foam-core roof panel.

Do you export PIR roof panels?

Yes. All five markets: Romania, Bulgaria, Georgia, Macedonia, Kosovo. Request a quote or visit Export Markets.